600,000 pcs Annually Anode & Cathode Plates Supplier

For 1 TPD - 50,000 TPA Copper / Zinc Electrowinning Plant

What Kind of Anode and Cathode Plates Do We Supply?

For Copper EW and Zinc EW

Fence-type Anode Plate for Copper Electrowinning

1. The procurement cost can be reduced by 3%.

2. The electric current efficiency can be increased by 3% or above.

3. Cell voltage can be reduced by 0.05 ~ 0.10V.

4. The current density can be increased to 350-400A/m2 during the copper electrowinning process.

Lead-alloy Anode Plate for Copper Electrowinning

1. The plate surface is flat, and the alloy composition is evenly distributed.

2. Embossing was added as a surface treatment process, which enhances the corrosion resistance of the anode plates while reducing the lead content in the cathode copper.

3. Holes are on the plate which makes that the electrolyte has good fluidity.

Fence-type Anode Plate for Zinc Electrowinning

1. The procurement cost can be reduced by 5%.

2. The electric current efficiency can be  increased by 2-5%.

3. The maximum current density can exceed 800A/m2.

4. The DC current cost is reduced by 110 ~ 250KWh/ton of zinc production.

Lead-alloy Anode Plate for Zinc Electrowinning

1. It is made of multi-element lead alloy (containing rare earth elements).

2. The plate surface is flat, and the alloy composition is evenly distributed.

3. Hot rolling first, and then cold rolling.

4. The surface is covered by a layer of ceramic material, which enhances the corrosion resistance.

Stainless Steel Cathode Plate for Copper Electrowinning

1. The hanger bar of the cathode plate is made of T2 copper, and the purity of copper is 99.90%.

2. The copper bar is tightly surrounded by the stainless-steel tube. The plate surface finish level is 2B.

3. The electric resistance between the copper conductive end and a point on the center line of bottom of the plate is less than or equal to 0.5 mΩ

Aluminum Cathode Plate for Zinc Electrowinning

1. The hanger bar is made from a whole-body aluminum block.

2. The cathode plate is made from aluminum alloy 1070, Al ≥ 99.7%, HBS: 32-35.

3. The copper conductive end is friction welded to hanger bar.

4. The liquid level part of the plate is coated with anti-corrosion material. The plate surface finish level is 2B.

Before Optimization After Optimization

Customized Service in Design

Discussion for Upper Drawing:

1. Anode weight is 152kg based on the drawing. Section area 25*25(mm) cannot bear the weight.

2. If you prefer to 12mm thick, we suggest to use section area in 25*50(mm).

3. Also we recommend 5 mm thickness for lead sheating.

Discussion for Lower Drawing:

1. There is no holes on your anode plate drawing.

2. We recommend with 12 holes. Thus, the electrolyte has good fluidity and avoids the risk of short circuit.

3. Moreover, the 8 holes marked in red are fitted with insulators.

Experienced engineers make professional design for you

Professional suggestion for drawing optimization

What benefits will you get by cooperating with us?

MOQ in 100 pcs!

Try new product, fence-type anode plate, for testing to kickstart your business with cost-effective solution.

For small copper and zinc plant, we can support you in all aspects and supply products and EPC services to you.

Engineers on-site guide installation and commissioning.

7×24h Online Service!

How We Work and Produce

Laser welding between plate and conductive beam for mass production by robot

  • The stainless steel cathode plate and the conductive beam are automatically welded by a fully automatic robot. The welding process is a laser welding process without flux.
  • The heat of laser welding is concentrated and the heat dissipation is small, so there will be no deformation of the plate surface during the welding process, and the weld penetration is good. The welding quality is stable, the weld scar is small, and the appearance of the weld is smooth and bright.
  • Effectively ensure the conductivity and mechanical strength of the copper conductive beam and the verticality and flatness of the stainless steel cathode plate after welding.

On-site Photos

Cathode Plates for Copper EW in Zambia

Fence-type Anode Plate for Copper EW in DRC

Cathode Plates for Copper EW in Russia

Fence-type Anode Plate for Copper EW in Zambia

Aluminum Cathode Plate for Zinc EW in India

Lead-alloy Anode Plate for Copper EW in Kazakhstan

Package & Logistics

Inner Packaging Detail of Anode & Cathode Plates

External Packaging Detail of Anode & Cathode Plates

Packaging Detail: The Anode Plates Are Placed in the Electrolytic Cell for Saving on Container Cost When You Have Demand on the Cells at the Same Time.

Anode & Cathode Plates in Logistics (Shipping)

F A Q

ANSWER: We, PRS, have 20 years of rich experience in the production of copper and zinc electrowinning (EW) equipment.

The excellent quality of our products comes from the following points:

1. Senior engineers make perfect design.

2. Unique high-tech patents are applied in anode plate and cathode plate to increase current efficiency.

3. Experienced workers for production.

4. Using high-quality raw material: the stainless steel materials of plates for cathode are made by TISCO or POSCO; the materials of plates for anode are made of high purity of lead (99.99%) and tin (99.96%).

ANSWER: Whether your mines or plant is big or small, we will support you in all aspects

For increasing your profits and reducing your costs, we can support you in the following points:

1. Our annual output of 600,000 pieces is very large, so we can well control the cost of raw materials and production, which can help you reduce your procurement costs.

2. The new fence-type anode plate supported by our high-tech patent can help you reduce the procurement cost by 3% and increase production capacity by 3%~5%.

3. Our reasonable customized design of anode plate can increase electrolyte fluidity and improve current efficiency by 3%.

4. Cathodic plates can reduce losses with surface finish of level 2B when stripping cathode copper and zinc.

ANSWER: MOQ in 100 pieces of anode or cathode plate. It's easier to kickstart your business.

ANSWER:

1. Put the anode plates and cathode plates into a stainless steel square frame, and then cover the frame with a thin steel plate to ensure moisture-proof, rust-proof, acid-proof, salt-alkali-proof, and collision-proof, suitable for international shipping and rough loading and unloading.

2. If you purchase the electrolytic cells at the same time as the anode and cathode plates, we will put the anode and cathode plates into the cells and then pack them for delivery in order to save the transportation cost, so as to reduce the use of containers.

Contact

Email Address

WhatsApp / Phone Number

+86 13618020649

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We will contact you within 1 working day, please pay attention to the email with the suffix “@anodeplate.com” or “@copperepc.com”